PIVAB WELD
The Pivab Weld is a ventilation solution that provides an optimal working environment at each workstation. The big advantage with Pivab Weld is that you get an optimal workplace to perform sheet metal work and welding, without having to move the object in question. Thus, reducing your lead times. The adequate airflow in the Pivab Weld ensures a safe and clean working environment.
MODES OF OPERATION
BASIC
In this operating case, the ventilation goes on basic ventilation and you have access to 1 phase, compressed air, vacuum cleaner. The exhaust air is extracted from the rear wall of the workplace
WELD
In this operating case the ventilation is at full speed and you have access to 1 phase, 16 amp, 32 amp, compressed air and vacuum cleaner. In this case, the exhaust air is extracted to the ceiling due to during welding, the gases are hot and light.
PREP
In this operating case, the ventilation at full speed only works the air to the ground primer (special outlet for the syringe) and vacuum cleaner. In this case, the exhaust air is sucked out into the rear wall along the floor as the air is heavier.
PAINT
In this operating case, painting can be performed. The ventilation is designed to remove excess odors and paint from the air to provide a clean and safe workspace.
HALF SPEED
1,500 m3/h
FULL SPEED
5,000 m3/h
Ventilation per workstation 6,000 m3/h
Chassis
The chassis is built in panel sections that are significant with Pivab and both the inside and outside of the chassis are white. The structure itself is a self supporting structure so no reinforcements are needed if you want to put a load on the roof e.g. ventilation units. The walls of the chassis are also used as ventilation ducts and the advantage of this is that we do not need extra ventilation ducts outside the workplace.
Controlled Ventilation
PIVAB WELD is controlled and controlled using a web-based operating system on a 15" LCD screen.The ventilation runs at half speed and when the working conditions change in each workplace, the ventilation increases and switches to full speed, everything to draw as little energy as possible.To avoid long downtimes, PIVAB is connected to facility and can control everything that happens about itis needed. This enables a quick and efficient opportunity to action.
Curtain
In all workplaces, in the front of every station has a motorized roll/up curtain.
Luminaries
The lighting consists of ATEX rated luminaires and is integrated into the chassis walls and ceiling. The reflectors in each luminaire have a directional illumination which means that we have no luminaires that protrude from the chassis that can collect dust.
Air Direction
Each workplace has its own supply and exhaust air. The supply air comes in from the ceiling in the front part and is extracted either in the rear wall or the inner sections of the roof depending on which operating case you are in.
Filtration
Pivab filters Dent Weld in 3 steps. On the supply air in the ventilation duct there is the M5 bag filter which filters out any particles coming from outside. In the exhaust air duct is the double filter cabinet, first filtration with M5 bag filter and then another M5 bag filter.
Recycling
Recycling takes place with a rotary heat exchanger and the efficiency is 70% - 85%.
Heating
There are four different choices of heat source to choose from.
1. Gas
2. Electric
3. District heating
4. Oil
ATEX LED Luminairies
Pivab installs their own patented ATEX rated LED luminaires in all of their spray booths.
Multi-Stage Filters
Pivab only uses high quality filters in a multi-stage setup so that all toxins are removed from the air.
Online Monitoring
Pivab has designed software for ease-of-use and also online monitoring so our experts can monitor each site live.
High Quality Products
Pivab uses only reputable brands such as ABB, Schneider and Phoenix Contact so the standard is high and spare parts are easily accessible.